Gear technology and automation systems

Magazine 2019

Traditionally innovative

Half a century of Liebherr-Verzahntechnik GmbH means 50 years of commitment to the machinery and plant engineering industry. Gear technology originated in the technology of the revolving tower crane. Hans Liebherr wanted to buy a gear hobbing machine for gear manufacturing, but could not find what he wanted – so he simply built it himself. It’s a typical Liebherr story, since many sectors in the company group have emerged in this or in a similar way. Taking things into one’s own hands: an attitude that can still be found at Liebherr today.

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  • Half a century of Liebherr-Verzahntechnik GmbH means 50 years of commitment to the machinery and plant engineering industry. Gear technology originated in the technology of the revolving tower crane. Hans Liebherr wanted to buy a gear hobbing machine for gear manufacturing, but could not find what he wanted – so he simply built it himself. It’s a typical Liebherr story, since many sectors in the company group have emerged in this or in a similar way. Taking things into one’s own hands: an attitude that can still be found at Liebherr today.

  • Bauer Gear Motor operates two new LC 180 gear hobbing machines at its facility in Slovakia, producing gearing for all facilities. These machines are characterised by their operational versatility, given that they are used to produce around 180 different components in a very wide range of different sizes.

  • “The fire pump is the heart of every fire truck”, explains Michael Schöftner, Head of Mechanical Production at Rosenbauer International AG, the global leader for fire service equipment. The equipment has to withstand enormous loads in cases of operation. Rosenbauer relies on an automation solution for pump manufacturing from Liebherr. The rotary loading system RLS 800 from the Kempten-based automation experts has been deployed in Leonding near Linz for around two years now.

"A chamfer for every gear"

Johannes Weixler has developed a new universal chamfering application – with the dynamic mathematical assistance of colleagues.

Hobbing and chamfering: Perfectly integrated

After an upgrade, the universal LC 280 DC gear hobbing machine shines with improved operating comfort and technical refinements.

Satisfied customers speak for themselves

E-cars are very demanding in terms of gear quality. Great Taiwan Gear relies on Liebherr machines.

From prototype to series production

It begins with an idea. But designers often have a long way to go before a perfect workpiece is made using a suitable manufacturing process. It is good that reliable partners such as Liebherr participate and share their experiences.

Top gear cutting tools, in-stock – with new material and coating

Simply order from the catalogue and two days later the new shaping tool will arrive: Liebherr makes the process as straightforward as this for customers and offers a broad range of stock tools available for immediate delivery. New: Instead of cutting material ASP2030 with a titanium nitride (TIN) coating, stock tools are now made as standard from ASP2052 with Alcrona Pro.

LHGearTec

When Peter Pruschek, Head of Electronic and Control System Development at Liebherr-Verzahntechnik GmbH, presents the new LHGearTec control system, he first highlights the striking new features: “We are entering the market with a 24 inch touchscreen monitor – an above-average size for machine tools.

Breakthrough in automated machining of turbine blades

The aircraft propulsion systems of today are wonders of technology. Since air travel is rapidly growing in demand around the world, the production technology employed until now needs to be modernised.

ChamferCut: Chamfering despite interference contours

As before, ChamferCut is a technology with a great deal of development potential. A new upgrade is now pushing the limits of the impossible.