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Automation solutions for aviation

Drive your productivity to dizzying heights with the right automation.

Aviation Highest demands on material, quality and efficiency

From small to large, top performance is achieved every day in aerospace manufacturing. From high-precision components for landing gear or flight controls to large valve blocks or structural components, high-quality, reliable and on-time manufacturing processes are crucial but so too are costs.

The increased volume of air traffic is leading to rising demand and manufacturing capacities have to be expanded. At the same time, more competitors are entering the market and price pressure is increasing. We want to help meet these challenges and ensure the ideal utilization and therefore cost-effectiveness of your high-tech machines with intelligent automation concepts. Low-manpower manufacturing can reduce costs and alleviate the shortage of skilled workers. Automated processes improve planning reliability and adherence to schedules and enable just-in-time component manufacturing.

The requirements of the aerospace industry

High mix/low volume

- Small batch sizes
- Series in quantities < 100
- Manufacturing in multiple setups

Top quality

- Highest demands on product quality
- Quality control after running-in of the first part mandatory

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High tool requirements

- Complex geometries
- High machining volume
- High tool throughput, especially for materials that are difficult to machine

The answer: automation

Automation from a batch size of one


We offer pallet handling with standardized workpiece carriers and individual clamping fixtures or robots with gripper changing systems for different parts. The operator is guided through changing activities via cell control.

Quality assurance during the machining process

Measuring tasks can be integrated into flexible manufacturing systems and performed automatically or during the machining process while machining is under way. Production data can be transferred directly to the quality management system.

Tool automation


The Tool Handling System THS enables automated tool changing from a central magazine. Intelligent interfaces for tool presetting eliminate waiting times for tools as well as errors.

Aerospace: How to automate your manufacturing

PHS pallet handling systems

The PHS offers large workpiece storage unit and therefore long autonomy times for low-manpower or even unmanned manufacturing. Intelligent cell control helps manage resources and reduce the complexity of high mix/low volume manufacturing.

More information

Tool Handling Systems THS

Due to partly high-strength materials, large part variety and high metal removal volumes, the tool requirement is enormous. Automated tool supply with central storage and autonomous tool change into the machine magazines relieves operators and reduces waiting times.

Robot systems

Robots, often with gripper changing systems, are well suited for medium batch sizes and small series. Flexible robot cells can also cover additional tasks such as the automated setup of tools or workpieces, measuring or cleaning activities.

More information

The system we have created together is very complex and far ahead of the previous state of the art.

Marc Weiß, Head of Flexible Manufacturing Systems, MTU Aero Engines Munich

Flexible manufacturing system at MTU: blade production with autopilot

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From the development phase to commissioning, mutual trust and close communication were crucial to our success. With Liebherr-Verzahntechnik as our industrial partner, we can continuously improve the reliability of our production equipment and guarantee optimum performance.

Mathieu Oulié, Methods Engineer, Liebherr-Aerospace Toulouse SAS

Rotary loading system at Liebherr Aerospace

Liebherr-Aerospace Toulouse SAS, Liebherr's competence center for air management systems, has commissioned a five-axis high-performance machining center at its production site in Campsas (France), with our rotary loading system at its heart.

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We need your consent This map material is provided by Google*. If you load the Google Map, your data - including your IP address - is transmitted to Google and may be stored and processed by Google inter alia in the USA. We have no influence over further data processing by Google. By clicking on "Accept", you consent to the transmission of data to Google for this Google Map in accordance with Art. 6 (1) (a) GDPR and at the same time explicitly consent to the transfer of data to the USA in accordance with Art. 49 (1) (a) GDPR. If you no longer wish to consent to each Google Map individually in the future and wish to be able to load the maps without this blocker, you can also select "Always accept Google Maps" and thereby consent to the associated data transmissions and transfers to Google and to the USA for all other Google Maps which you open on our website in the future. Please note that, in the opinion of the European Court of Justice, there does not currently exist an adequate level of data protection in line with EU standards in the USA, and at present we cannot provide appropriate safeguards to protect your data and offset this shortcoming. Possible risks to you of data transfer to the USA are that access by state authorities cannot be excluded and that your data could be processed for reasons of national security, law enforcement or for other purposes in the public interest of the USA, possibly without you being informed separately and without enforceable rights and effective legal remedies being available to you. You can withdraw consent that you have given at any time with future effect via the settings. For further information, please see our Data Protection Declaration and Google's Privacy Policy. *Google Ireland Limited, Gordon House, Barrow Street, Dublin 4, Irland; Mutterunternehmen: Google LLC, 1600 Amphitheatre Parkway, Mountain View, CA 94043, USA
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