Gear technology and automation systems

Magazine 2020

No more daily setup

How can we ensure maximum manufacturing productivity? What is the best automation system for our wide variety of parts? Which partner can reliably put our plans and requirements into practice? These are the kinds of questions that every manufacturing company aiming to increase its productivity has to ask. Kordel Antriebstechnik GmbH, based in the Westphalian town of Dülmen, found the right solution for its gearbox production with a pallet handling system from Liebherr.

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  • In August 2019, trainees Fabian Altenried and Julia Fetzer participated in the Liebherr Summer Program at Liebherr Gear Technology Inc. / Liebherr Automation Systems Co. (LGT / LAU) in Saline, near Detroit. There, they ran the PLC programming course for pupils of the robotics course from the local high school, which was offered for the first time, and got to know the work routine at the Liebherr site. Fabian reports on his experience here:

  • Liebherr presents the new series of generating and profile grinding machines for hard machining of external and internal gears on workpieces with diameters of up to 500 millimeters. The LGG series follows the successful Liebherr LCS 300 to 500 series. With an impressive range of added features, they offer more flexibility and grinding performance with a significantly reduced footprint.

  • Gear skiving is over 100 years old and has recently been experiencing a renaissance as a flexible and economical alternative to other gear cutting methods. However, this complex process frequently presents great challenges to users. In addition to Skiving3, a “complete package” consisting of machine, tool and technology, Liebherr now also offers skiving tools for suppliers and contract gear manufacturers – and the appropriate consultation, if desired.

A flexible solution for everything

From the manufacture of satellite antenna systems to medical technology and automation: precision gearboxes are at the heart of many applications in industrial production. The automation industry is booming, and with it, demands on both quality and productivity are rising—a challenge for many suppliers. Liebherr’s broad range of machines, processes, and expertise offers the optimal solution for every application.

Insights into the highlights of the group

Insights into the highlights of the group

“There’s always something to do”

Karl-Heinz Klöble is responsible for putting large gear cutting machines into service in China. We spoke to him about his experiences there and what fascinates and motivates him in his unusual job – and why he’s too busy to retire yet.

Let's get clamping!

Clamping units for gears with short delivery times at low costs – due to the high level of individualization of clamping devices, these demands were often diffi cult to reconcile. That’s now a thing of the past. The segment clamping arbor SECLA from Liebherr is an innovative, inexpensive standard solution with short delivery times for a maximum application range in gear manufacturing machining.

Proactive rather than reactive: the right service package for every case

When founding the Industrial Services for Gear Technology and Automation Systems department in 2018, Liebherr already began rolling out the topic of services again from a user perspective. By now, customers can choose the service that fits their individual requirements from a total of five different service packages.

From the software package to the turnkey robot cell

Until now, Liebherr has provided Bin Picking solutions with software supplied by a partner. Now the company offers its exclusive software package with new features that can also be integrated into systems from other manufacturers. Liebherr’s combined expertise in software development and industrial application also makes LHRobotics an interesting product for integrators.

System solutions from a single source – worldwide

A year ago, Wenzel GearTec GmbH, a successful manufacturer of gear inspection machines, was integrated into Liebherr-Verzahntechnik GmbH. How are the customers, technology and employees benefiting from this today? We spoke to Peter Biemer, Liebherr’s divisional Head of Sales Gear Cutting Machines, and Heinrich Brüderle, Head of Measuring Technology, formerly of Wenzel GearTec GmbH.

Compact and powerful all-rounders

Liebherr presents the new series of generating and profile grinding machines for hard machining of external and internal gears on workpieces with diameters of up to 500 millimeters. The LGG series follows the successful Liebherr LCS 300 to 500 series. With an impressive range of added features, they offer more flexibility and grinding performance with a significantly reduced footprint.