A revolution in day-to-day operations using the Liebherr Remote Control System (LiReCon) for Crawler Dozers. Using the Liebherr teleoperation stand and a high-resolution video signal, this system opens up completely new operational horizons. The Crawler Dozer enables flexible remote control operation, opening up access to areas that are otherwise difficult to reach or hazardous to work. In addition to increasing safety, LiReCon also boosts driver comfort and productivity. But it is the ability of the system to work in dangerous environments that the Austrian Armed Forces found most impressive. This particularly applies to operational areas such as the military training ground in Allentsteig, with potential unexploded munitions present, or in disaster recovery work.
Equipped with cameras with real-time video transmission, the Liebherr system displays the work area with different views from varying angles. Microphones track the machine noises, and radio receivers and transmitters ensure a seamless connection to the remote driver. The main monitor uses a high-resolution video signal to provide a comprehensive view of the entire operational environment of the Crawler Dozer. The active person detection system, fitted as an option, identifies persons or obstacles in the work area, further increasing safety, to avoid accidents and prevent damage. LiReCon expands the operational horizons for Crawler Dozers.
“LiReCon offers an advanced solution for all Crawler Dozer operations. It ensures complete integration of the machine and visualisation of all relevant machine data. This includes the Liebherr teleoperation stand, which is a state-of-the-art operator station equipped with all the necessary controls and system information,” explains Hansjörg Nocker, Sales Manager at the Liebherr Telfs plant.
Teleoperation secures a safe working environment even under the most difficult conditions
Based on their positive experience with the Liebherr PR 726 Crawler Dozers supplied in 2018, the Austrian Armed Forces collaborated with Liebherr Product Development to come up with a new operational design tailored to their needs. “The military training ground in Allentsteig is a zone with multiple unexploded munitions, and these have to be removed after military exercises. Up to now, clearing equipment with splinter protection and bulletproof glass has been used. Nevertheless, there was always a risk that the driver could be injured,” explains Lieutenant Colonel Dirk Wurth from the Office for Armaments and Defence Technology, Engineer Technology Department.
For this reason, the machine design was developed for teleoperation along with a container fully equipped for remote radio control of the machine. “Using this new design, we can effectively deploy equipment both for dangerous operations on the military training ground and difficult environments in disaster recovery. This also includes driverless support operations over the most difficult terrain, such as landslides or for road clearance with the army corps of engineers,” noted Lieutenant Colonel Wurth.
LiReCon advanced design: Highly flexible, compact and safe
LiReCon supports a range of remote control configurations. The on-site solution enables remote control of machines without visual contact, while relay stations are available as an option for extended operational range. The system can also be operated via an internet connection. Full integration into the machine control system, ensures that all current and future assistance functions can be used. LiReCon is therefore a foundation element for future device automation.
"LiReCon is notable for its modular design. With the latest upgrade, the control station is even more compact and transportable, enabling seamless integration into a range of plant infrastructures,” explains Hansjörg Nocker from the Liebherr Telfs plant. LiReCon is a universal cross-sector product. The intuitive user interface allows it to be readily integrated into different Liebherr machines, making it easy to switch between a wide variety of operating units.
In terms of safety, the system has an integrated emergency stop control to stop the machine dead in dangerous situations, as well as special safety functions for LiReCon machines. Data security for LiReCon is ensured by encrypted data transmission and monitored data packets. It also offers operator certification with various authorisation levels.
The all-round Liebherr assistant for day-to-day tasks - even with a driver on board
When you start to look at the many other product innovations on board these two new PR 726 G8s, you can clearly recognise the fundamental focus of development: the best possible grading performance and even greater driver comfort. With the benefit of Liebherr's standard Operator Assistance Systems and increased blade capacities, the Liebherr PR 726 G8 is suitable for both grading with millimetre-precision and for operations demanding pushing performance, for example in road clearance operations with the Austrian Armed Forces corps of engineers.
The electronically controlled operating hydraulics can be precisely tailored to the operating conditions and the driver's needs. As a result, the Liebherr development team have been able to integrate intelligent assistance functions and machine control systems. Liebherr Indicate provides the driver with detailed information about the absolute longitudinal grade and cross slope of the machine, together with all the parameters for the Liebherr Assistance Systems. The parameters for the desired terrain can be entered directly into the touch display as target specifications, which then flow in real time into the active blade control. In the case of the Austrian Armed Forces, this can also be carried out from the external LiReCon control station in the container. All Liebherr Assistance Systems have been developed as open systems with a focus on the future requirements of modern digital operations management.
“We are very pleased with the collaboration with Liebherr. Despite the major challenges for the Armed Forces and for Liebherr, the project plan proceeded exactly on track. The regular discussions and exchange of ideas contributed significantly to the continuous improvement process: A win-win situation for all involved and a mark of the strong mutual trust that was established,” commented Dirk Wurth in summarising this successful collaboration.
