3 minutes - magazine 01 | 2026
Practice virtually, master it for real
Instead of enduring the blazing sun and extreme desert heat, crane operators can now train comfortably, air-conditioned, free from the stress and distraction of high temperatures. This approach allows for full concentration, while also eliminating risks, enhancing performance, and reducing costs.
A fully digital solution for crane operator training
Al Faris, one of the leading crane and heavy transportation companies based in the United Arab Emirates, approached Liebherr with a need for practical and efficient training for its crane operators. Liebherr responded by delivering a risk-free and high-performing training solution that meets the highest safety standards: the crane simulator.
The crane simulator was developed by Liebherr in collaboration with Tenstar Simulation, experts in simulation technology. This revolutionary 4D simulation solution consists of a driver’s seat mounted on a moving platform, complete with pedals, master controls, and three large screens, enhanced with virtual reality. The training system, which has been available since the end of 2024, enables effective 4D training and supports crane operators in acquiring essential driving skills. Interest in the simulator from all over the world is tremendous.
Al Faris began using the crane simulator in 2024 and currently operates two units. Addressing both the harsh desert climate and a shortage of skilled labour, the simulator has proven to be the ideal answer. As explained by Hillary Pinto, Managing Director of Al Faris: “The crane simulator is the ideal solution for us. It is located in an air-conditioned room in which the crane operators can concentrate fully on their training. The functionality is excellent, all of the crane’s central functions can be trained.”
Screenshot from the simulator: Highly realistic and detailed operational environment
Immersive training environment
The simulator reproduces a realistic environment. Operators benefit from immersive training experience, with the program available in 25 languages and a range of tutorials designed to train all crane functions. This includes rotating, lifting, telescoping and luffing the boom, as well as supporting the crane and managing the hook block assembly. Another advantage is the low operating costs compared to a conventional machine. As the simulator is powered by electricity, it supports a positive CO₂ balance. In addition, it helps maximize the uptime of the company’s crane fleet.
Pinto emphasizes: “We attach great importance to safety and the high-quality execution of all work. To do this, we need to train our crews extensively. The simulator also offers training experience that is close to reality and riskfree. Its operation is superb, and the feeling of control is authentic.” With the crane simulator, crane operators can gain fundamental experience. They can practice using the LICCON2 crane control system, carry out work sequences, and develop a natural feel for the crane’s operation. Support for operator training is further enhanced by the local training centers in Dubai as well as in Saudi Arabia.
Versatility and multi-machine training
The simulator is not only available for mobile cranes – programs are also available for Liebherr earthmoving machines such as excavators or wheel loaders. In addition, the multi-machine environment allows several simulator workstations to be networked in a single location, enabling the safe, simultaneous training of multiple machines on a construction site.
Premium hardware for realistic simulation
The mobile unit with 3-DOF motion base provides an authentic driving experience. Three 43-inch LED screens and a touchscreen ensure comprehensive visibility and intuitive operation. The simulator is equipped with a professional driver’s seat, steering wheel, and dual pedals. High-quality joysticks, head tracking, and VR goggles (Pico Ultra Enterprise) further enhance the feeling of reality.
This article was published in the UpLoad magazine 01 | 2026.
