Components

Your product -
tested by
Liebherr

Safety and durability for your products - tested by Liebherr.

Liebherr test rigs for external companies – quality, experience and innovative test setups

Competence centre for testing and inspection services

Liebherr offers professional testing and inspection services to external companies at its site in Biberach. The test benches are flexibly designed for a wide range of test scenarios and enable the testing of products and components weighing up to 5 tonnes – or even up to 30 tonnes on request.

Extensive testing options for a wide range of requirements

We offer our customers a wide range of testing procedures: From destructive and non-destructive testing, climate testing, HALT (Highly Accelerated Life Time) testing for samples, components and entire gearboxes, load and function testing for large brakes, to test benches that are unique in Europe for testing ropewinches and large diameter bearings, especially for the wind industry.

Your advantage: experience, flexibility and expertise

With around 200 test orders and up to 35,000 test bench hours per year, you benefit from an experienced team, state-of-the-art testing technology and a unique knowledge resource combining expertise in materials, test benches and testing. Your personal Liebherr contact will be at your side throughout the entire test process, providing advice and support and helping you to interpret the test results, including recommendations to optimize your product.

Functional testing of large brakes

Functional and service life testing of slewing bearings

Functional and service life testing of rotary drives

Climate simulation for components and machines

Investigation of microstructural material properties in components

Further testing and functional test

Your product test at Liebherr – insights for your product optimisation

Step 1: Preparation

Defining objectives and selecting a test bench: You define the test objective and select a suitable test bench with the support of your Liebherr contact person.

Step 2: Implementation

Project support and consulting: Your Liebherr contact person advises you on how to carry out the test and conducts the test on your behalf.

Step 3: Results

Results and interpretation of results: Your Liebherr contact person provides the documented test results and assists with the interpretation of the results..

Step 4: Option

Optimisation: On request, you can receive advice on product improvement based on Liebherr's expertise for an additional charge.

Functional tests on large brakes

Testing capabilities for large brakes and clutches in mobile and stationary systems:

  • Functional testing, e.g. static and dynamic braking processes
  • Determination of characteristic values, e.g. friction characteristics, idle losses
  • Temperature and braking behavior

Technical data of the large brake test bench

  • Power: approx. 1.5 MW
  • Braking torque: max. 400 kNm
  • Speed: max. 92 rpm
  • Cooling capacity: max. 580 kW

Functional and service life testing of large roller bearings

Testing options for large roller bearings, slewing bearings and gear rims in stationary and mobile applications with continuous rotational movement:

  • Service life and functional testing of the entire bearing
  • TTemperature, lubrication and operating behavior
  • Determination of efficiency, system rigidity and more.

Technical data of the bearing test bench

  • Tilting moment: max. 8,000 kNm
  • Radial force: max. 2,000 kNm
  • Rotational speed: max. 15 rpm
  • Drive power: 300 kW
  • Raceway diameter: max. 2,500 mm

Functional and service life testing of gearboxes

Product-oriented testing options for planetary, spur gear and bevel gearboxes in stationary and mobile applications:

  • Service life and functional testing of all components
  • Temperature and operating behaviour
  • Determination of efficiency, system stiffness, etc.

Technical data of the tension test bench

  • Power: max. 300 kW
  • Torque: max. 1,300 Nm
  • Speed: max. 3,000 rpm
  • Radial force (per gearbox): max. 260 kN

Climate simulation for components and machines

Testing options under various climatic conditions:

  • Functional and service life testing under defined environmental conditions
  • Testing of components and surface coatings under environmental conditions (e.g. construction site environment with dust and sand)

Technical data of the climate chamber

  • Temperature range: -5 to +80 °C
  • Humidity range: 10% to 98% rH
  • Irrigation, salting and sanding
  • Size: 17 x 5 x 10 m

Investigations with the X-ray diffractometer

Component testing using X-ray diffractometry with regard to:

  • Structural properties
  • Residual austenite measurements
  • Residual stress measurements on surfaces and depth profiles

Technical data of the X-ray diffractometer

  • Tube type: Cr
  • Max. tube voltage: 30 kV
  • Max. tube current: 9.0 mA
  • Power: 300 W
  • Detector arcs: 50, 75 and 100 mm
  • Collimators: Round and special collimators
  • Measuring modes: Modified x + oo

Further testing and functional tests:

In addition to the function and inspection tests already listed, Liebherr offers the following additional areas of application. For more information, please contact your Liebherr representative. Please feel free to contact us!

Main bearing test rig 1

Test facility for slewing bearings in stationary and mobile applications with continuous rotary motion

FAQs about product testing and testing orders at Liebherr

Why should companies commission Liebherr to carry out product testing?

Liebherr has accumulated a wealth of experience from almost 20 years of testing in the field of drive technology. Almost all relevant aspects of drive technology can be simulated using the various test benches. Some of the test benches, such as the main bearing test bench and the rope winch test bench, are unique in Europe. The combination of the versatility of the test benches and the comprehensive knowledge resources of the Liebherr team offers external companies valuable insights and inspiration for their own product optimization during product testing.

What is the advantage of commissioning Liebherr to test your own products?

Companies outside the Liebherr Group not only receive the desired test on their product or component and relevant results. They are also provided with appropriate project consulting, which evaluates the test results in relation to the state of the art and makes recommendations for product improvement.

What norms and standards are used for testing?

Liebherr tests both single parts and complete components. These are tested in accordance with current industry standards, depending on requirements. The service life test for wind turbine gearboxes is DNV-certified as a complete process. Liebherr tests all other components in accordance with its internal guidelines, which significantly exceed current industry standards in terms of quality requirements, or in accordance with customer specifications by agreement.

Which Liebherr departments are involved in product testing?

Depending on the test requirements and the services commissioned, other departments may also be involved in
- calculation and simulation
- design and
- material and component testing.

Can you be present during product testing at Liebherr?

Yes, if you commission Liebherr to conduct a product test, you can be present during the test at the drive technology test centre in Biberach. If this is not possible for the customer due to time constraints, the customer will receive detailed test and results documentation in any case.

What does the customer receive at the end of a product test at Liebherr?

Companies that commission Liebherr Drive Technology to conduct product tests receive a detailed report describing the process, test procedure, evaluation and a final summary including an interpretation of the results. On request, recommendations for optimizing the products can be commissioned as an additional service at an extra charge. The documentation can also be adapted to specific customer requirements by arrangement.

How does Liebherr guarantee confidentiality regarding tests and test results?

At the beginning of the collaboration, a joint confidentiality agreement is always defined and signed. Both parties adhere to this agreement.

Can Liebherr Drive Technology build and sell a test bench individually according to customer specifications?

JaYes, that is entirely possible. Liebherr Drive Technology has the specialist staff, expertise and capabilities to plan, design and build customised test benches and test stands. This has been implemented in recent years for individual divisions of the Liebherr Group and, depending on requirements, may also be possible for clients outside the Liebherr Group.

About the Liebherr Fundamental Development and Technical Testing Department

The Basic Development and Technical Testing (GETV) department has been part of Liebherr Components in Biberach since 2006. The components and parts tested in this department of Liebherr Drive Technology are used in the Liebherr Group's machines and applications, which are renowned in the market for their durability under heavy loads and enjoy a unique, high-quality reputation.

Liebherr in Biberach processes an average of 200 test orders per year. In 2025, the test benches themselves ran for up to 35,000 operating hours, some of them in 24/7 endurance testing.

Your advantages with the Liebherr Fundamental and Technical Testing Department

Direct, personal
collaboration

Extensive testing
options

More than 20 years of
practical experience

An average of 200
test orders per year