Magazine 2019
Magazine 2019
The first LK 500 skiving machine is in use at the Italian gear specialists SIAP. An innovative investment that will increase both productivity and quality.
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Half a century of Liebherr-Verzahntechnik GmbH means 50 years of commitment to the machinery and plant engineering industry. Gear technology originated in the technology of the revolving tower crane. Hans Liebherr wanted to buy a gear hobbing machine for gear manufacturing, but could not find what he wanted – so he simply built it himself. It’s a typical Liebherr story, since many sectors in the company group have emerged in this or in a similar way. Taking things into one’s own hands: an attitude that can still be found at Liebherr today.
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Bauer Gear Motor operates two new LC 180 gear hobbing machines at its facility in Slovakia, producing gearing for all facilities. These machines are characterised by their operational versatility, given that they are used to produce around 180 different components in a very wide range of different sizes.
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“The fire pump is the heart of every fire truck”, explains Michael Schöftner, Head of Mechanical Production at Rosenbauer International AG, the global leader for fire service equipment. The equipment has to withstand enormous loads in cases of operation. Rosenbauer relies on an automation solution for pump manufacturing from Liebherr. The rotary loading system RLS 800 from the Kempten-based automation experts has been deployed in Leonding near Linz for around two years now.
Liebherr has met the needs of automation customers with the PHS Allround: The compact class for universal users has been in great demand. Alongside the current PHS 1500 Allround version, Liebherr has announced two more sizes - the 800 and 3000.
The first PHS 1500 Pro is at Herborner Pumpentechnik. Following an extension and machine change, the third expansion will start soon.
E-cars are very demanding in terms of gear quality. Great Taiwan Gear relies on Liebherr machines.
What challenges does Industry 4.0 present to companies and their apprentices? Liebherr is already working on the measures necessary for overcoming the technical obstacles of the future in order to train its own professionals.
How do you get closer to the customer? For Liebherr the answer is simple: by increasing presence locally.
It starts with a blank. But how does the workpiece get onto the line or into the machine? Depending on the state it is delivered in, this task can quickly become very complex. Reliable 3D object detection systems optically capture and evaluate data. Liebherr works with a variety of 3D vision systems to match the requirements and smoothly handles the supply of every randomly stored part with process precision.
Simply order from the catalogue and two days later the new shaping tool will arrive: Liebherr makes the process as straightforward as this for customers and offers a broad range of stock tools available for immediate delivery. New: Instead of cutting material ASP2030 with a titanium nitride (TIN) coating, stock tools are now made as standard from ASP2052 with Alcrona Pro.
As before, ChamferCut is a technology with a great deal of development potential. A new upgrade is now pushing the limits of the impossible.