Gear technology and automation systems

Evotion 2025 | Customer Magazine

SkiveFinishing®: Innovative and precise

SkiveFinishing® is a new method for efficiently hard machining high quality internal gears. It combines the flexibility of gear skiving with the advantages of non-dressable CBN tools. An innovative CBN tool by Liebherr-Verzahntechnik GmbH ensures a long tool life and even enables profile modification.

  • Liebherr-Verzahntechnik GmbH has expanded and increased the adaptability of its production of sophisticated machined parts for Airbus Aerostructures with an intelligent automation concept. At the Varel site in northern Germany, two pallet handling systems (PHS), a robot cell and a tool handling system (THS) work together seamlessly to supply three machining centers and other connected system components with the parts they need at all times.

  • In the new version of its bin picking software LHRobotics.Vision, Liebherr-Verzahntechnik GmbH relies on artificial intelligence (AI). By filtering irrelevant image data, it detects disordered workpieces faster and more accurately when removing them from the container.

  • Liebherr-Verzahntechnik GmbH is continuing the systematic development of its platform strategy with the redesign of its machine platform for workpieces up to two metres in diameter. The new series encompasses all relevant gear technologies and is aimed at manufacturers of large gears, particularly in the mechanical engineering, marine propulsion, construction machinery and wind power industries. The lineup begins with hobbing and profile grinding machines designed for this size range – making it possible, for the first time, to perform precision hard machining on large workpieces.

  • Liebherr-Verzahntechnik GmbH have revised and further developed their rotary loading system (RLS) for automated and order-specific machine loading. Offering an additional load category for transportation weights up to 2,000 kilograms, greater storage density and wider interference diameters, the automation specialist is able to meet current manufacturing requirements. The new version will be presented at EMO 2025 in Hanover (Germany).

Liebherr systems expand complex manufacturing at Airbus Aerostructures GmbH

Perfectly combined, highly versatile automation

Liebherr-Verzahntechnik GmbH has expanded and increased the adaptability of its production of sophisticated machined parts for Airbus Aerostructures with an intelligent automation concept. At the Varel site in northern Germany, two pallet handling systems (PHS), a robot cell and a tool handling system (THS) work together seamlessly to supply three machining centers and other connected system components with the parts they need at all times.

New variants and optimized functions for flexible manufacturing

Rotary loading system (RLS) enhanced

Liebherr-Verzahntechnik GmbH have revised and further developed their rotary loading system (RLS) for automated and order-specific machine loading. Offering an additional load category for transportation weights up to 2,000 kilograms, greater storage density and wider interference diameters, the automation specialist is able to meet current manufacturing requirements. The new version will be presented at EMO 2025 in Hanover (Germany).

Monitoring the energy consumption of machines and workpieces

LHEnergyInfo: Quantifying sustainability

The new LHEnergyInfo app from Liebherr-Verzahntechnik GmbH measures and displays energy consumption in production in detail and in real time. As an integral part of the LHWebPlatform, it marks another step forward in the company‘s digitalization strategy.

Liebherr apprentices show their commitment to the Allgäu protective forest

6,000 trees for a training that prioritizes sustainability

Sustainability has long played an important role at Liebherr-Verzahntechnik GmbH – and that is also true for the training program. Since 2011, trainees have been working with the Kempten Office for Food, Agriculture, and Forestry to support the reforestation of the protective forest in the Allgäu region. Head of Training Matthias Fendt and trainees Felix Martin and Lukas Mittermayer report on last year‘s campaign.

Gear expertise and a customer focus

Gear Seminar in Brazil

In November 2024 Liebherr Brasil LTDA held one of its renowned Gear Seminars on gear technology in Guaratinguetá, Brazil. Industry experts were in the spotlight as their presentations focused on grinding, soft machining and measuring technologies. The program provided the wide range of participants with well-grounded technical knowledge and practical know-how, and showcased the expertise and services available at the Brazilian site. The accompanying program offered space for knowledge sharing and direct networking.

From point cloud to picking

AI supported image processing in bin picking

In the new version of its bin picking software LHRobotics.Vision, Liebherr-Verzahntechnik GmbH relies on artificial intelligence (AI). By filtering irrelevant image data, it detects disordered workpieces faster and more accurately when removing them from the container.

Rooted in all company departments

Liebherr combines sustainability and quality

Sustainability at Liebherr-Verzahntechnik GmbH is firmly rooted in all processes. Policies to conserve resources, increase energy efficiency and boost the circular economy are interconnected and incorporated directly into the products.

Market and product distribution in Mexico

A strong local presence

In April 2024, Liebherr-Verzahntechnik GmbH opened a branch in Mexico. The Querétaro site specializes in the sale and servicing of gear cutting machines and tools, measuring technology, and automation systems. Branch Manager Miguel Cisneros serves customers nationwide. He is supported in this role by Felix Scholz, General Manager of Liebherr Gear and Automation Technologies, Inc. in Saline, Michigan (USA), and Andreas Heider, Sales Director Gear Cutting Machines in Kempten (Germany). In the interview, they discuss goals, collaboration, and market potential.