Gear technology and automation systems

Magazine 2019

What challenges does Industry 4.0 present to companies and their apprentices? Liebherr is already working on the measures necessary for overcoming the technical obstacles of the future in order to train its own professionals.

Most read

  • 01

    Half a century of Liebherr-Verzahntechnik GmbH means 50 years of commitment to the machinery and plant engineering industry. Gear technology originated in the technology of the revolving tower crane. Hans Liebherr wanted to buy a gear hobbing machine for gear manufacturing, but could not find what he wanted – so he simply built it himself. It’s a typical Liebherr story, since many sectors in the company group have emerged in this or in a similar way. Taking things into one’s own hands: an attitude that can still be found at Liebherr today.

  • 02

    Bauer Gear Motor operates two new LC 180 gear hobbing machines at its facility in Slovakia, producing gearing for all facilities. These machines are characterised by their operational versatility, given that they are used to produce around 180 different components in a very wide range of different sizes.

  • 03

    “The fire pump is the heart of every fire truck”, explains Michael Schöftner, Head of Mechanical Production at Rosenbauer International AG, the global leader for fire service equipment. The equipment has to withstand enormous loads in cases of operation. Rosenbauer relies on an automation solution for pump manufacturing from Liebherr. The rotary loading system RLS 800 from the Kempten-based automation experts has been deployed in Leonding near Linz for around two years now.

The aircraft propulsion systems of today are wonders of technology. Since air travel is rapidly growing in demand around the world, the production technology employed until now needs to be modernised.

While we still have some way to go to achieve autonomous driving on the road, factories are miles ahead: AGVs (automatic guided vehicles) are already being used in the area of production.

Quality management has a special place at Liebherr, it protects the core of the brand. The following is an overview of the processes necessary for quality assurance provided by Christof Porsche.

How do you get closer to the customer? For Liebherr the answer is simple: by increasing presence locally.

It begins with an idea. But designers often have a long way to go before a perfect workpiece is made using a suitable manufacturing process. It is good that reliable partners such as Liebherr participate and share their experiences.

The first LK 500 skiving machine is in use at the Italian gear specialists SIAP. An innovative investment that will increase both productivity and quality.

Simply order from the catalogue and two days later the new shaping tool will arrive: Liebherr makes the process as straightforward as this for customers and offers a broad range of stock tools available for immediate delivery. New: Instead of cutting material ASP2030 with a titanium nitride (TIN) coating, stock tools are now made as standard from ASP2052 with Alcrona Pro.

With the newly formed “Industrial Services” department, Liebherr-Verzahntechnik GmbH is reimagining the service ethos.