Gear technology and automation systems

Magazine 2019

The constantly rising demands from the markets, such as higher accuracy, more effective processes and increased flexibility, require sophisticated machine concepts. For this reason, the new gear skiving machine generation has been equipped among other things with a tool changing system integrated in the machine, multi-machining functions, an integrated measurement device for tools and the option of chamfering during the machining process.

Most read

  • 01

    Half a century of Liebherr-Verzahntechnik GmbH means 50 years of commitment to the machinery and plant engineering industry. Gear technology originated in the technology of the revolving tower crane. Hans Liebherr wanted to buy a gear hobbing machine for gear manufacturing, but could not find what he wanted – so he simply built it himself. It’s a typical Liebherr story, since many sectors in the company group have emerged in this or in a similar way. Taking things into one’s own hands: an attitude that can still be found at Liebherr today.

  • 02

    Bauer Gear Motor operates two new LC 180 gear hobbing machines at its facility in Slovakia, producing gearing for all facilities. These machines are characterised by their operational versatility, given that they are used to produce around 180 different components in a very wide range of different sizes.

  • 03

    “The fire pump is the heart of every fire truck”, explains Michael Schöftner, Head of Mechanical Production at Rosenbauer International AG, the global leader for fire service equipment. The equipment has to withstand enormous loads in cases of operation. Rosenbauer relies on an automation solution for pump manufacturing from Liebherr. The rotary loading system RLS 800 from the Kempten-based automation experts has been deployed in Leonding near Linz for around two years now.

For the mobility of the future, we need solutions today. Sometimes this means starting from scratch. With a new production line, new processes and new machines.

It starts with a blank. But how does the workpiece get onto the line or into the machine? Depending on the state it is delivered in, this task can quickly become very complex. Reliable 3D object detection systems optically capture and evaluate data. Liebherr works with a variety of 3D vision systems to match the requirements and smoothly handles the supply of every randomly stored part with process precision.

The first PHS 1500 Pro is at Herborner Pumpentechnik. Following an extension and machine change, the third expansion will start soon.

While we still have some way to go to achieve autonomous driving on the road, factories are miles ahead: AGVs (automatic guided vehicles) are already being used in the area of production.

It begins with an idea. But designers often have a long way to go before a perfect workpiece is made using a suitable manufacturing process. It is good that reliable partners such as Liebherr participate and share their experiences.

With the newly formed “Industrial Services” department, Liebherr-Verzahntechnik GmbH is reimagining the service ethos.

Johannes Weixler has developed a new universal chamfering application – with the dynamic mathematical assistance of colleagues.

How do you get closer to the customer? For Liebherr the answer is simple: by increasing presence locally.