Care, repair & and maintenance of construction machines – how to extend the service life of any construction machine!
Maximum service life and minimum downtime are what everyone on a construction site wants! Robust and high-performance construction machines are essential, but even the most powerful machinery requires regular maintenance to function reliably. Well-maintained construction machines operate more reliably, with improved safety and cost-effectiveness. We can provide support to help you keep your earthmoving and material handling machines running efficiently in the long term!
1
Regular maintenance of construction machines and attachments
Why is regular maintenance of construction machines so important? Professional maintenance, prompt repairs and proactive maintenance can help to:
- Significantly reduce unplanned downtime and repair costs
- Minimise wear and extend service life
- Reduce operating costs in the long term
- improve safety and efficiency on the construction site
2
Cleaning and protection of construction machines
Earthmoving and material handling machines are often exposed to extreme conditions, so it is perfectly normal for them to be covered in dirt and debris after use. To prevent long-term damage and ensure optimal performance for future use, it is advisable to clean the item thoroughly and remove any contamination.
Particularly during dust intensive applications, it is recommended that heavy dust build-up be removed regularly using compressed air. Among other things, this is important for ensuring the radiators operate at full capacity, but also for the electronic components and for helping to maintain a comfortable cabin environment.
3
Correct operation and training of machine operators
A construction machine may be in perfect technical condition, but if it is operated incorrectly, wear will increase rapidly. Liebherr construction machines are designed to be intuitive, ergonomic and easy to operate.
Although the machine is very user-friendly, it is still worth undergoing professional induction or training, as well-trained staff are a key factor in the service life and efficiency of any machine.
- Operating errors are reduced
- Wear and tear on the hydraulics, undercarriage and attachments is reduced
- Fuel consumption can be significantly improved
- Safety on the construction site is improving
- Machines are being used more efficiently and in a way that is gentler on materials
In addition to the induction provided at the handover of the machine, Liebherr also offers specialised, advanced operator training courses.
4
Using the right lubricant
Lubricants should be regarded as a structural component in earthmoving and material-handling machinery. They are required to perform at a higher level for ever longer periods of time and under increasingly difficult conditions.
Liebherr offers a comprehensive range of high-quality lubricants and fuel and operating fluids, which are characterised by their long service life and provide all components with the best possible protection against corrosion and wear. To ensure the oil remains in good condition during use and thus achieve optimal oil change intervals, we recommend carrying out regular used oil analyses. This ensures that the oil change is always carried out at the ideal time – not too early and not too late. This improves efficiency and reduces costs.
5
High-quality replacement
Even with the best possible maintenance, construction machines are subject to natural wear. Replacing components and parts with high-quality original parts at the right time is crucial for ensuring a long service life.
Original parts
- ensure consistently high machine performance
- fit perfectly, preventing unnecessary wear
- enable efficient and reliable maintenance as well as smooth operation of the machine
- the same quality as standard parts
Replacement parts
Many components and parts are also available as remanufactured replacement parts in Liebherr’s Reman range. There is no need to compromise on performance or quality. The professionally reconditioned components are in no way inferior to new parts, either in terms of quality or performance. The use of interchangeable components makes an active contribution to resource conservation. From an economic point of view, too, replacement parts are an attractive alternative. The reconditioned components are very competitively priced, and we offer an attractive trade-in incentive for returned, reconditionable used parts.
6
Fleet and maintenance management
The larger the fleet or the further apart the machines’ operating locations are, the more important it is to have a good plan in place for efficient maintenance management. Plan your upcoming maintenance, inspections and repairs in advance with support from the data provided for all your machines in MyLiebherr Maintenance.
Upcoming inspection dates and error messages with specific recommendations for action are just two examples of how data can provide support for more efficient planning. In addition, the MyAssistant App for Earthmoving allows machine operators to report faults to the workshop directly from the construction site.
